Characteristics, structure and usage of flat wire spring forming machine

Flat wire spring forming machine is a special mechanical equipment used to produce flat wire springs. This kind of spring is widely used in automobiles, electrical appliances, furniture and other fields. This article will introduce the characteristics, structure, usage and maintenance of the flat wire spring forming machine.

1. Characteristics

The flat wire spring forming machine has the characteristics of simple structure, convenient operation and high production efficiency. It uses advanced CNC technology to achieve precise processing of springs and can be customized according to different needs. In addition, the flat wire spring forming machine also has the following features:

1. Can process flat wire springs of various shapes and specifications to meet the needs of different fields.

2. The use of robotic arm automated production lines improves production efficiency and product quality.

3. The equipment uses high-precision ball screws and linear guides to ensure mechanical accuracy and stability.

4. Quick model change can be achieved to adapt to different product needs.

2. Structure

The flat wire spring forming machine is mainly composed of mechanical part and electrical part. The mechanical part includes the fuselage, transmission system, fixture system, tool system, etc., and the electrical part includes the CNC system, motor, sensor, etc.

1. Body: The body is made of high-strength materials to ensure the stability and durability of the device.

2. Transmission system: The transmission system uses a combination of servo motor and reducer to achieve precise transmission and control.

3. Clamp system: The clamp system uses high-precision clamps and auxiliary supports to ensure the accuracy and stability of the spring.

4. Tool system: The tool system uses high-precision tools and tool magazines to achieve precise processing of springs.

5. CNC system: The CNC system uses advanced CNC technology to achieve precise processing and intelligent control.

6. Motor: The motor uses a servo motor to achieve precise transmission and control.

7. Sensor: The sensor is used to detect information such as position and size during processing to ensure the quality of the product.

3. How to use

Using a flat wire spring forming machine requires certain training and learning. Here are some usage methods:

1. Pre-operation inspection: The equipment needs to be inspected before use, including whether the mechanical and electrical parts are normal, whether the clamps and tools are installed correctly, etc.

2. Operation steps: The operation needs to be carried out according to the prescribed steps, including starting up, clamping, programming, processing, etc. Safety and regulations need to be paid attention to during operation.

3. Processing parameter settings: Processing parameters need to be set according to different product requirements, including material type, thickness, hardness and other parameters. It needs to be adjusted and optimized according to the actual situation.

4. Maintenance: Regularly maintain the equipment, including replacing lubricating oil, cleaning the surface of the fuselage and other measures, to ensure the stability and durability of the equipment.

4. Maintenance

In order to extend the service life of the flat wire spring forming machine and improve production efficiency, regular maintenance and upkeep is required. Here are some maintenance measures:

1. Regular inspection: Regularly inspect the mechanical and electrical parts of the equipment, including whether fasteners are loose and whether wires are aging, etc.

2. Cleaning and maintenance: Clean the surface and internal parts of the equipment regularly to remove dust, oil and other impurities to ensure the cleanliness and normal operation of the equipment.

3. Replace wearing parts: Regularly replace wearing parts of the equipment, such as cutting tools, fixtures, etc., to ensure the production efficiency and product quality of the equipment.

4. Record maintenance records: Record the maintenance of equipment, including maintenance time, maintenance content and other information to facilitate tracking and management of equipment.

In short, the flat wire spring forming machine is a special mechanical equipment with wide application prospects and market prospects. Understanding its characteristics, structure, usage and maintenance can help users better use and maintain the equipment and improve production efficiency and product quality.